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CD250U exhaust install HELP?! [message #303428] Mon, 07 March 2022 20:36 Go to next message
Ajoll is currently offline  Ajoll   United Kingdom
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Registered: March 2022
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(1) Club Racer
Evening all.

I have currently taking off my exhaust on my CD250U to exhaust wrap. But I’m having an absolute nightmare in trying to figure out how the exhaust goes back together, with the fiddly spacers and so on. Could someone please give me some guidance on how it correctly fits please, as I can’t seem to work it out…
Re: CD250U exhaust install HELP?! [message #303430 is a reply to message #303428] Mon, 07 March 2022 20:57 Go to previous messageGo to next message
Kermit is currently offline  Kermit   United Kingdom
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Registered: June 2003
Location: Yorkshire
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(22) Giacomo Agostini
Hi,

does this help? https://www.cmsnl.com/honda-cd250u-1989-k-australia_model259 7/partslist/F__1800.html

Main link to all the fiches https://www.cmsnl.com/honda-cd250u-1989-k-australia_model259 7/partslist/
Re: CD250U exhaust install HELP?! [message #303437 is a reply to message #303428] Tue, 08 March 2022 14:34 Go to previous messageGo to next message
Kakugo is currently offline  Kakugo   Italy
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(19) John Surtees
Copper gasket at the exhaust port side, put on the split collar (the two part metal thing) on the exhaust, slip the exhaust into the exhaust port loosely tighten the nuts on the joint, then finish the installation and tighten the nuts.

The split collars are not a particularly enlightened design: to keep them in place while you install them you can partially wrap them in cellophane and tear it off before seating them in all the way.
Re: CD250U exhaust install HELP?! [message #303452 is a reply to message #303437] Wed, 09 March 2022 21:12 Go to previous messageGo to next message
Ajoll is currently offline  Ajoll   United Kingdom
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(1) Club Racer
Thanks for the help, with regards to the slip collars… which way round for they go? Very fiddly design and no clear way other than to ask on a forum lol, but appreciate your response
Re: CD250U exhaust install HELP?! [message #303454 is a reply to message #303452] Wed, 09 March 2022 22:31 Go to previous message
Kermit is currently offline  Kermit   United Kingdom
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Registered: June 2003
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(22) Giacomo Agostini
Assuming its the colars(s) circled in yellow, it looks like from this side on the cmsl fiche, the narrower part is towards the end block

/forum/index.php?t=getfile&id=22665&private=0
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